Description

Design Features

Aerotech’s AXR integrated two-axis rotary assembly provides high-speed machining capabilities for complex 3D part geometries. The precision-aligned system allows accurate positioning on a hemispherical surface. Multiple frame sizes with direct- or gear-driven options provide a wide range of load carrying capability.

Direct-Drive Yaw Axis

All AXR series rotary combinations feature a direct-drive yaw (B) axis. Direct-drive motors exhibit significantly higher throughput and maintenance-free operation when compared to gear- and screw-driven technology. With peak rotation speeds of up to 1000 rpm, the AXR is capable of supporting high-speed machining processes. A high-resolution encoder enables the axis to run at extremely slow speeds while maintaining excellent velocity regulation and positioning accuracy.

High-Capacity Tilt Axis

The AXR has both direct-drive and gear-driven tilt (A) axis configurations to meet the performance requirements of your specific application. The direct-drive version provides the highest possible operating speed and accuracy for demanding applications. A modular counterbalance system and different yaw mounting heights are available to balance offset loads. The tilt axis can be equipped with a brake to hold axis position when power is removed. For large load applications, the gear-drive units provide significantly higher continuous torque output while the drive mechanism limits motion in the power-off state. The precision anti-backlash gearing enables this higher torque output while still maintaining excellent accuracy and repeatability performance.

Material Handling

The AXR comes standard with an integral rotary union that provides a single pneumatic control signal to the yaw-axis tabletop for customer supplied air- or vacuum-actuated tooling. The AXR can also be outfitted with a 3-jaw manual chuck for maximum part-holding flexibility.

Scalable Product Solutions

With both direct-drive and gear-driven platforms, various yaw table locations, a scalable counterbalance, standard pneumatic feed-through, and an optional 3-jaw chuck, the AXR can be configured to meet the requirements of most two-axis rotary assemblies.

AXR Two-Axis Rotary Assembly

Specifications

AXR Specifications

Basic ModelAXR100AXR150

Tilt (A) Axis
Direct Drive
Yaw (B) Axis Direct DriveTilt (A) Axis
Direct Drive
Tilt (A) Axis
Gear Drive
Yaw (B) Axis
Direct Drive
Travel+10° to -100°Unlimited+10° to -100°+10° to -100°Unlimited
Accuracy(1)Uncalibrated±145 µrad
(±30 arc sec)
±145 µrad
(±30 arc sec)
±242 µrad
(±50 arc sec)
±145 µrad
(±30 arc sec)
Calibrated±14.5 µrad
(±3 arc sec)
±14.5 µrad
(±3 arc sec)
±24.2 µrad
(±5 arc sec)
±14.5 µrad
(±3 arc sec)
Resolution0.05 arc sec0.08 arc sec0.04 arc sec0.04 arc sec0.05 arc sec
Repeatability 
(Bi-Directional)(1)
1 arc sec1 arc sec5 arc sec1 arc sec
Tilt Error MotionN/A5 arc secN/AN/A3 arc sec
Axial Error MotionN/A1.5 µmN/AN/A1 µm
Radial Error MotionN/A3 µmN/AN/A2 µm
Orthogonality50 µrad (10 arc sec)50 µrad (10 arc sec)
Axis Intersection±10 µm (0.00039 in)±10 µm (0.00039 in)
Gear RatioN/AN/A51:1
101:1
161:1
N/A
Maximum Speed(5)720°/s1000 rpm720°/s60°/s
30°/s
18°/s
600 rpm
Maximum Torque (Continuous)5.06 N·m0.48 N·m11.12 N·m305 N·m
605 N·m
964 N·m
2.85 N·m
System Load Capacity15 kg30 kg
Rotor Inertia (Unloaded)No Offset0.070 kg·m20.00107 kg·m20.216 kg·m20.211 kg·m20.00686 kg·m2
Offset0.178 kg·m20.174 kg·m2
Chuck Option0.212 kg·m20.207 kg·m2
Stage Mass(6)No Offset24 kgN/A45.5 kg44 kgN/A
Offset24.4 kgN/A46.8 kg45.5 kgN/A
Chuck Option24.9 kgN/A50.7 kg49.4 kgN/A
MaterialAluminumAluminum
MTBF20,000 Hours20,000 Hours15,000 Hours20,000 Hours
  1. Certified with each stage.

  2. On-axis loading is listed.

  3. All error motion specifications are measured at 60 rpm.

  4. For high speed operation, customer payload must be balanced to G1.0 per ISO 1940.

  5. Max speed is listed for unloaded stages. Max speed of gear-drive unit is a function of gear ratio. Speeds are 10 rpm, 5 rpm, and 3 rpm.

  6. Mass listed is the combined mass of both A and B axes.

Electrical Specifications

SpecificationsAXR100AXR150

Tilt (A) Axis
Direct Drive
Yaw (B) Axis
Direct Drive
Tilt (A) Axis
Direct Drive
Tilt (A) Axis
Gear Drive
Yaw (B) Axis
Direct Drive
Drive SystemSlotless, brushless
direct-drive torque motor
Slotless, brushless direct-drive
torque motor
Slotless, brushless torque motor with harmonic gear driveSlotless, brushless direct-drive torque motor
FeedbackNoncontact rotary encoder
(see counts per revolution options on Order Information page)
Noncontact rotary encoder
(see counts per revolution options on Order Information page)
Maximum Bus Voltage340 VDC340 VDC
Limit Switches5 V, Normally OpenN/A5 V, Normally Open5 V, Normally OpenN/A
Home SwitchAt LimitN/AAt LimitAt LimitN/A

Recommended Controller

AxisControllerAXR100/AXR150
Multi-AxisA3200Ndrive MP10/Ndrive CP10/Npaq
EnsembleEnsemble MP10/Ensemble CP10/Epaq
Single AxisSoloistSoloist MP10/Soloist CP10

Dimensions

Ordering Information

AXR Two-Axis Rotary Assembly

SeriesAxis ConfigurationYaw Axis ConfigurationBrake OptionSeal OptionCounterweight Kits
AXR100D
150D
150G
-0
-0E
-100 
-100C 
-125 
-125C
-B-S-CW1 to CW8

AXR Series (Required)

OptionDescription
AXRTwo-axis tilt/yaw rotary assembly

Axis Configuration (Required)

OptionDescription
100DDirect-drive tilt (A) axis and yaw (B) axis rated for 15 kg maximum load
150DDirect-drive tilt (A) axis and yaw (B) axis rated for 30 kg maximum load
150GGear-drive tilt (A) axis with direct-drive yaw (B) axis; rated for 30 kg maximum load

Yaw Axis Configuration (Required)

OptionDescription
-0Yaw (B) axis tabletop height of AXR100D and AXR150x located at the center of rotation of the tilt (A) axis; no counterweight attachment supported
-0EYaw (B) axis tabletop height of AXR100D and AXR150D located at the center of rotation of the tilt (A) axis; includes attachment features for counterweights to balance offset loads
-100Yaw (B) axis tabletop height for AXR100D is located 100 mm above the center of rotation of the tilt (A) axis; includes attachment features for counterweights to balance offset loads
-100CYaw (B) axis with 3-jaw 3.25-inch (82.6 mm) diameter manual scroll chuck; chuck jaws of AXR100D are located 100 mm above the center of rotation of the tilt (A) axis; includes attachment features for counterweights to balance offset loads and 3-jaw manual chuck
-125Yaw (B) axis tabletop height for AXR150x is located 125 mm above the center of rotation of the tilt (A) axis; includes attachment features for counterweights to balance offset loads
-125CYaw (B) axis with 3-jaw 5-inch (127 mm) diameter manual scroll chuck; chuck jaws of AXR150x are located 125 mm above the center of rotation of the tilt (A) axis; includes attachment features for counterweights to balance offset loads and 3-jaw manual chuck

Note: 0E option not available on gear-driven AXRs (150G). Gearbox has sufficient holding torque to balance maximum moment load.

Brake Configuration (Optional)

OptionDescription
-BHolding brake for tilt (A) axis; only available on 100D and 150D configurations

Sealing Configuration (Optional)

OptionDescription
-SSeals on the tilt (A) and yaw (B) axes to prevent ingress of airborne particulates into the stage; the seal does not protect the AXR system from contact with fluids

Counterweight Configuration (Optional)

OptionDescription
-CW1Counterweight kit for AXR100 (-100, -100C) for offset loads ranging from:
-100: 23.5 Nm to 338 Nm
-100c: 48 Nm to 242 Nm
-CW2Counterweight kit for AXR100 (-100, -100C) for offset loads ranging from: 
-100: 1.4 Nm to 48 Nm
-100c: 6 Nm to 36 Nm
-CW3Counterweight kit for AXR100 (-100) for offset loads of 41.3 Nm
-CW4Counterweight kit for AXR100 (-100C) for offset loads of 23.4 Nm
-CW5Counterweight kit for AXR100 (-0E) for offset loads ranging from 10.8 Nm to 54.2 Nm
-CW6Counterweight kit for AXR100 (-0E) for offset loads ranging from 31.1 Nm to 124.4 Nm
-CW7Counterweight kit for AXR100 (-0E) for offset loads of 15.7 Nm
-CW8Counterweight kit for AXR100 (-0E) for offset loads of 13.1 Nm
  1. Offset loads include both the payload and stage unbalance.

  2. A linear combination of counterweight kits can be employed to achieve balance. See counterbalance chart to determine if application falls within balance limits.

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.

OptionDescription
-TASIntegration - Test as system
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TACIntegration - Test as components
Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.